R&R AUTOMATION
SMARTER CONTROL. SAFER OPERATION. CONSISTENT FEED QUALITY
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Reduce labor requirements by up to 60%
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Improve feed consistency and output quality
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Extend bearing and equipment life
Increase safety by reducing hands-on adjustments -
Lower utility and maintenance costs
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Enable remote monitoring and faster response
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Bilingual operation (English / Spanish)
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Training and ongoing automation support consultation are available to ensure long-term performance and condence in every system.
PROVEN BENEFITS
ACROSS ALL SYSTEMS
ONE CLICK SYSTEM START UP & SHUT DOWN
COLD-SPOT DETECTION & STEAM ADJUSTMENT
EXTENSIVE OPERATIONAL MONITORING & DATA LOGGING
AUTOMATION BEARING LUBRICATION & MONITORING
FULL SYSTEM ALERTS VIA SCREEN, EMAIL OR TEXT
REMOTE ACCESS VIA PC, TABLET OR MOBILE DEVICE
Advantages:
• Complete operations of mills and steam chest
• Ability to set and maintain multiple flake weights for different grains
• Consistent cook of grains
• Dependable output quality
• Monitors and logs trends of operations of the mill and steam chest
• Safety Set Points, auto shut down, and overrides for safer operations
• Automatic monitoring
Alerts for real-time response – On Screen, email, or text messages
Reduces time required to determine the cause of issue
Remote Monitoring – web-enabled interface can be accessed from a computer, tablet, or phone
• Cost savings for utilities
• SPANISH/ENGLISH
The R&R 2000 is a fully integrated automation platform that manages every aspect of mill and steam chest performance—from startup to
shutdown—with real-time monitoring and intelligent response. Automated monitoring and control eliminate guesswork by continuously managing feeder cabinets, roll motors, roll gaps, and steam systems. Built-in safety set points prevent over-amping, overheating, and mechanical stress, while automated lubrication and bearing monitoring extend component life and reduce costly downtime. With fewer hands-on adjustments required, automation improves safety, productivity, and consistency across every shift.
Controls: • Flake Weight | Multiple pre-set Flake Weights o Flake Weight can be easily fine-tuned (thicker/thinner) • Maintain Flake Weight Automatically • Open/Close Steam valves via electronic actuators • System Startup – one-click startup of the system prior to engaging flaking o Control by temperature o Control remotely • Start/Stop Feeder Cabinet • Auto Feeder Cabinet Control o Feeder speed adjustment/shutdown if empty o Feeder speed easily fine-tuned (up/down) • Start/Stop Roll Motors • Open/Close Rolls • Control Roll Gap Side-to-Side o Side to Side roll gap can be easily fine-tuned • Auto Control Steam Modulation Valve • “Cold Spot” Management o Detects undesirable temperature drop in the steam chest and adjusts automatically • Auto Steam Shut-Off During Power Failure • System Startup – one-click startup of the system o Controlled by temperature o Control remotely • System Shutdown– one-click shutdown of the system o Control by temperature and time o Control remotely • Safety Set Points o Motor Overload, Bearing and Steam Temperature, Hydraulic and Steam Pressure • Automatic Bearing Lubrication
Features: • 15” Full-Color Touch Screen o Optional Remote Screen for display in control area or office • System Operational Monitoring o Roll motor amps o Steam temperatures o Product temperatures in the steam chest o Flaking time o Daily Run Time o Machine total run time o Steam pressure ▪ Header ▪ Boiler o Bearing temperatures o Hydraulics ▪ Oil level ▪ Pressure • Alerts – monitors full system o Informational ▪ Generated to advise of potential event o Critical events ▪ Generated for immediate action ▪ Automated actions are taken depending upon specific criteria o Alerts are displayed on the screen o Alerts can be sent via email or text messages • Manual control of the system via bypass • Emergency shutdown safety button o On Screen and Panel • Logs motor and steam chest trends • Fahrenheit/Celsius • International configurations o Spanish / English • Web Enabled for remote monitoring and control o PC, Tablet, and mobile phone
Branding
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The R&R Analyzer provides comprehensive data management tools designed to support traceability, quality control, and informed decision-making. Each sample can be titled with a full descriptive identifier, creating a clear and organized analysis record. The system stores complete analysis history and offers flexible reporting options, allowing
users to generate reports for single samples, multiple samples, or custom date ranges. Analysis data can be saved in multiple formats, making it easy to share results across teams, integrate with internal systems, or maintain long-term records for performance tracking and compliance. The R&R Analyzer features onboard diagnostics that continuously monitor system performance. These diagnostics help
maintain optimal operating conditions, identify potential issues early, and reduce downtime. By supporting proactive maintenance and consistent analyzer performance, the system ensures reliable results day after day—helping operations maintain control, consistency, and confidence in their starch availability data.
r&r ANALYZER
The R&R Analyzer is the industry’s only automated system capable of controlling flake mill output by measuring true starch availability in real time. Fully integrated with R&R Automation, the Analyzer delivers actionable results in as little as 60 seconds, automatically adjusting flaker systems to maintain precise starch targets—ensuring consistent feed quality and maximum nutritional value. Designed for operations running multiple mills or systems, the R&R Analyzer provides centralized analysis, historical tracking, and detailed reporting while continuously optimizing performance through onboard diagnostics. It is a critical tool for producers focused on consistency, efficiency, and data-driven process control.
“The R&R Analyzer gives us real-time control of starch availability we’ve never had before. It’s not just analysis—it’s automatic process
control that delivers
consistency
every day.”
KEY CAPABILITIES
•True Starch Analysis & Control
•Measures true starch availability, not
estimates
•Automatically inputs scan data into the
control system
•Maintains targeted starch availability
without manual intervention
•Directly controls flake output to manage
product quality
•Real-Time Performance
•Delivers results in 60 seconds or less
•Continuously adjusts each system to
reach target starch availability
•Supports multiple systems and mills from
a single Analyzer
•Feed Quality Optimization
•Maximizes nutritional value through
precise starch utilization
•Ensures consistent flake quality across all
operating conditions
DATA & REPORTING
We also offer training and ongoing automation support consultation.